About Circuit Board Assembly
Jaycon knows a thing or two about circuit boards — our engineers design electronics all day long while making it a goal to improve them for assembly and manufacturing. Our flexibility in manufacturing allows us to adjust production volume to align with our clients’ growth. We offer in-house prototype level assembly as well as offshore high volume assembly. We also provide value-added services so everything is done under one roof — starting from component sourcing and PCB fabrication all the way to programming, testing, packaging and shipping.
DELIVERABLES: Finished assembled units
AVAILABLE SERVICES: PCB fabrication, hand assembly or SMT line assembly, stencil, hardware part sourcing, rework, testing & programming
Circuit Board Assembly Services
Jaycon has been working with our exclusive circuit board suppliers for almost a decade to provide us with high-quality bare boards ranging from from 1 to 12 layers.
Low Volume Hand Assembly
Our team is able to assemble prototype batches by hand in order to uncover any assembly challenges before going into mass production.
High volume SMT Assembly
Our in-house SMT line allows us to go from small prototype batches to thousands of boards, adjusting production according to our clients’ demands.
Testing + Programming
Besides offering circuit board assembly, we are able to test and program boards by hand or by developing custom test fixtures for higher volume production.
Circuit Board Assembly Capabilities & Specifications
PICK AND PLACE MACHINE
Mounting capability (CPH): 600,000 nominal
Fine pitch capability
Large production runs
Maximum board size: 530mm x 450mm
Maximum board thickness: 3mm
Minimum board thickness: 0.4mm
Smallest chips size: 0201
Minimum QFP pitch: 0.2mm
Ball pitch: 0.2mm
Maximum layers: 12
Vision screen printing: solder paste
Hand forming and lead trimming
Ultrasonic welding: plastic cases sealing
Conformal coating: coating measurement facility
Testing / custom test fixtures
Pass or fail indication
Test data backup
Visual check: video, microscope, magnifiers
Our Circuit Board Assembly Work
Scale up your PCB production at your own pace
Your PCB demand today isn't the same as a year from now — we understand that and adjust accordingly.
Need other services?
Have you considered manufacturing your PCB enclosures with Jaycon? We offer plastic manufacturing, sourcing, as well as assembly services so you can worry more about growing the business and less about logistics and supplier management. We work with products at different stages of the development process, so whatever stage you are at, chances are that Jaycon's engineers, designers and project managers can help you go one step further.
Plastic Injection Molding
Injection molding is one of the most affordable ways of producing plastic parts at high volumes. At Jaycon, we help you achieve the best results for a competitive price even at low volumes.
CIRCUIT BOARD DESIGN
Our knowledgeable electrical engineering team will create a board layout and schematics from your product requirements document so it is ready to go into manufacturing.
Our team of engineers & designers work closely with you to translate ideas into real life products, going from ideation and design to prototyping and manufacturing quickly and affordably.
If you already have your product designed and want to bring it to life with the right manufacturing process, Jaycon can help. We offer CNC machining, 3D printing and circuit board prototyping services.