Injection Molding

At Jaycon, the value added to any of our services is that we understand manufacturing from the design phase. It's no different with injection molding — we ensure your files are designed for manufacturability, while minimizing appearance of certain standard markings, such as ejector pin marks, gate marks, and parting lines. We also assist you in the choice of material and surface finish based on the product application while helping you establish a reasonable timeline and quality control system.

DELIVERABLES: Finished injection molded units

AVAILABLE SERVICES: Mold tooling, plastic injection molding, box assembly, packaging, hardware/part sourcing, post-processing operations (electroplating, heat transferring, screen printing, ultrasonic welding, hot stamping)

 
 
 
 

Injection Molding Services

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Mold Tooling

We work with both P20 steel for large runs (5,000 or more) and aluminum for smaller runs of less than 5,000 units.

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Plastic Injection Molding

Our network of reliable suppliers allow us to scale production with our clients’ needs — from a few hundred to millions of units.

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Post Processing

Whether you need ultrasonic welding, overmolding, screen printing, or more — we got you covered.

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Box Assembly + Packaging

We do more than manufacturing — we ensure your units are properly assembled, packaged and ready to be shipped to the end user.

 
 
 
 

Injection Molding Capabilities & Specifications

 
 

FACILITY

  • Two locations: Florida or Shenzhen, China (pricing varies according to location) ~75,000 square feet

  • High-end equipment with ongoing improvements

  • Capacity: up to 50 injection mold tooling sets per month

  • Injection molding production: 500,000 to 800,000 pieces per month

  • Mold standards: DME (USA), Hasco (Germany) & DAIDO (Japan)

 

CAPABILITIES

  • Shot Capacity: fractional to 105oz

  • Tolerance: +/- 0.005-0.01mm.

  • Number of cavities: 1 - 16

  • Mold size: miniature to automotive sized parts

  • Mold weight: fractional to 14 tons

  • Clamping force/ press size: 50T - 1000T

  • Minimum thickness: 0.3-0.5mm (also determined according to different products/materials)

 

MATERIALS

  • All thermoplastics & elastomers

  • Acrylonitrile butadiene styrene (ABS)

  • Polyethylene

  • Polycarbonate

  • Polyamide (nylon)

  • High impact polystyrene

  • Polypropylene

  • Various textures and colors

  • Precision transparent products

FEATURES & ADD-ONS

  • Anti-UV

  • Fire retardants

  • Talc

  • Antibacterial agents

  • Plasticizers

  • Other additives

  • Chrome finish

 

SECONDARY OPERATIONS

  • Box-build assembly

  • Electroplating

  • Hydro-dipping (water transfer)

  • Pad printing

  • Screen printing

  • Laser etching

  • Overmolding

  • Insert molding

  • Ultrasonic Welding

  • Molded in color

  • Molded in symbols

  • Hot stamping

  • Internal and external Threads

  • Metal stamping

 
 
 
 
Jaycon was an incredible partner to have while launching our first hardware product. I asked for an impossible production schedule, and they got it done. This was followed by an on time launch of our first hardware product, so we couldn’t be happier. Jaycon is fast, reasonably priced, and high-quality. This was a 5-star experience without question.
— Brandon Hjelstrom, Co-Creator @ Limelight Smart Camera
 
 
 
 

Our Injection Molding Work

 
 

Start manufacturing today without unforeseen problems

Our engineering team will ensure your product is designed for manufacturability and is ready to be mass manufactured.

 
 
 
 

Need other services?

Did you know Jaycon can also manufacture your electronics? We offer PCB fabrication and assembly, as well as box-build assembly for plastic products that are comprised of different parts. We work with products at different stages of the development process, so whatever stage you are at, chances are that Jaycon's engineers, designers and project managers can add value to your product.

CIRCUIT BOARD ASSEMBLY

We understand businesses have different production needs during the different stages of product development — we accommodate high and low manufacturing volumes to go at our clients’ pace.

CIRCUIT BOARD DESIGN

Our knowledgeable electrical engineering team will create a board layout and schematics from your product requirements document so it is ready to go into manufacturing.

PRODUCT DESIGN

Our team of engineers & designers work closely with you to translate ideas into real life products, going from ideation and design to prototyping and manufacturing quickly and affordably.

PROTOTYPING

If you already have your product designed and want to bring it to life with the right manufacturing process, Jaycon can help. We offer CNC machining, 3D printing and circuit board prototyping services.