Injection Molding
At Jaycon, the value added to any of our services is that we understand manufacturing from the design phase. It's no different with injection molding — we ensure your files are designed for manufacturability, while minimizing appearance of certain standard markings, such as ejector pin marks, gate marks, and parting lines. We also assist you in the choice of material and surface finish based on the product application while helping you establish a reasonable timeline and quality control system.
DELIVERABLES: Finished injection molded units
AVAILABLE SERVICES: Mold tooling, plastic injection molding, box assembly, packaging, hardware/part sourcing, post-processing operations (electroplating, heat transferring, screen printing, ultrasonic welding, hot stamping)
Injection Molding Services
Mold Tooling
We work with both P20 steel for large runs (5,000 or more) and aluminum for smaller runs of less than 5,000 units.
Plastic Injection Molding
Our network of reliable suppliers allow us to scale production with our clients’ needs — from a few hundred to millions of units.
Post Processing
Whether you need ultrasonic welding, overmolding, screen printing, or more — we got you covered.
Box Assembly + Packaging
We do more than manufacturing — we ensure your units are properly assembled, packaged and ready to be shipped to the end user.
Injection Molding Capabilities & Specifications
FACILITY
Two locations: Florida or Shenzhen, China (pricing varies according to location) ~75,000 square feet
High-end equipment with ongoing improvements
Capacity: up to 50 injection mold tooling sets per month
Injection molding production: 500,000 to 800,000 pieces per month
Mold standards: DME (USA), Hasco (Germany) & DAIDO (Japan)
CAPABILITIES
Shot Capacity: fractional to 105oz
Tolerance: +/- 0.005-0.01mm.
Number of cavities: 1 - 16
Mold size: miniature to automotive sized parts
Mold weight: fractional to 14 tons
Clamping force/ press size: 50T - 1000T
Minimum thickness: 0.3-0.5mm (also determined according to different products/materials)
MATERIALS
All thermoplastics & elastomers
Acrylonitrile butadiene styrene (ABS)
Polyethylene
Polycarbonate
Polyamide (nylon)
High impact polystyrene
Polypropylene
Various textures and colors
Precision transparent products
FEATURES & ADD-ONS
Anti-UV
Fire retardants
Talc
Antibacterial agents
Plasticizers
Other additives
Chrome finish
SECONDARY OPERATIONS
Box-build assembly
Electroplating
Hydro-dipping (water transfer)
Pad printing
Screen printing
Laser etching
Overmolding
Insert molding
Ultrasonic Welding
Molded in color
Molded in symbols
Hot stamping
Internal and external Threads
Metal stamping
“Jaycon was an incredible partner to have while launching our first hardware product. I asked for an impossible production schedule, and they got it done. This was followed by an on time launch of our first hardware product, so we couldn’t be happier. Jaycon is fast, reasonably priced, and high-quality. This was a 5-star experience without question.”
Our Injection Molding Work
Start manufacturing today without unforeseen problems
Our engineering team will ensure your product is designed for manufacturability and is ready to be mass manufactured.
Need other services?
Did you know Jaycon can also manufacture your electronics? We offer PCB fabrication and assembly, as well as box-build assembly for plastic products that are comprised of different parts. We work with products at different stages of the development process, so whatever stage you are at, chances are that Jaycon's engineers, designers and project managers can add value to your product.
CIRCUIT BOARD ASSEMBLY
We understand businesses have different production needs during the different stages of product development — we accommodate high and low manufacturing volumes to go at our clients’ pace.
CIRCUIT BOARD DESIGN
Our knowledgeable electrical engineering team will create a board layout and schematics from your product requirements document so it is ready to go into manufacturing.
PRODUCT DESIGN
Our team of engineers & designers work closely with you to translate ideas into real life products, going from ideation and design to prototyping and manufacturing quickly and affordably.
PROTOTYPING
If you already have your product designed and want to bring it to life with the right manufacturing process, Jaycon can help. We offer CNC machining, 3D printing and circuit board prototyping services.