These collapsible VR glasses were brought to life with its Lockheed Martin patented lenses. The main goal of this product was to offer a VR solution compact enough to fit into the customer's pocket for convenience, while also allowing it to be clipped onto a hat for a hands-free, headband free experience. After providing the initial industrial design sketches, Jaycon was able to take the concept and perfect it into a manufacturable solution to be injection molded. Jaycon worked with the client through the ideation, prototyping, and manufacturing phases — also being involved with the packaging and fulfillment of all orders to their Kickstarter campaign backers.
This beacon enclosure started as an un-manufacturable solution to enclose electronics. After Jaycon's engineers analyzed it for manufacturability and redesigned it for injection molding, manufacturing costs were drastically reduced. The client then proceeded with an aluminum mold and produced several hundred units for their custom application.
Long-time paramedic presented Jaycon with a preliminary design of a case to protect stethoscopes. With Jaycon's DFM capabilities, the product was then redesigned for manufacturability and went into production for a fraction of the price it had been quoted for without the redesign — thousands of units were injection molded with a short turnaround of only 3 weeks.
General Aviation Flight Data Logger
This general aviation flight data logger was proposed by an avid pilot who brought it to Jaycon as a rough breadboard prototype. With the work of our industrial designers and mechanical engineers, the final shape was achieved for aerodynamics and manufacturability. Combined with the client's firmware and software, thousands went into production, where Jaycon injection molded and post-processed the plastics, also fabricating and assembling the PCBs.
Geometric Camera Protector
Although this geometric, weather proof, time-lapse camera was fully developed when the team first approached Jaycon; it wasn't completely designed for manufacturability. After making small modifications to its design in order to comply with injection molding practices, Jaycon was able to manufacture it with no problems during production. Its multiple-part nature required two different molds to accommodate for two different materials used — ABS and silicone.
With gamers always looking for ways to enhance their performance during marathons of gaming, this client decided to create a solution to help them do exactly that. After bringing Jaycon the design, our team made small engineering modifications to ensure DFM (design for manufacturing), saving the client time and costs during the production of thousands of units.
Air Quality Sensor
Although the client had a complete design of this air quality sensor, it was not ready to be manufactured. After applying design for manufacturing (DFM) principles, our team was able to injection mold thousands of units with no unforeseen production problems. Jaycon also provided circuit board fabrication and circuit board assembly for this project.
With conference badges becoming popular, this client wanted to make sure he addressed this growing market. They provided the initial idea and concept sketch and Jaycon designers and engineers made sure to make it a reality. From firmware programming and mechanical engineering to injection molding and PCB assembly — our team was involved in every aspect of this project.