This car accessory that connects to the driver's phone is a safety device made possible by Jaycon's electrical and mechanical engineering team. Jaycon provided injection molding and PCB assembly services, ensuring their Kickstarter campaign was fulfilled on time.
General Aviation Flight Data Logger
This general aviation flight data logger was proposed by an avid pilot who brought it to Jaycon as a rough breadboard prototype. With the work of our industrial designers and mechanical engineers, the final shape was achieved for aerodynamics and manufacturability. Combined with the client's firmware and software, thousands went into production, where Jaycon injection molded and post-processed the plastics, also fabricating and assembling the PCBs.
Bluetooth Key Finder
With thousands of people misplacing their keys every single day, this client wanted a solution to fix this problem. With little technology background, the client allowed Jaycon to take charge on how the product should take shape. Our team worked on almost every single aspect of the product, from industrial design to firmware and packaging, all the way to manufacturing and Kickstarter fulfillment.
Air Quality Sensor
Although the client had a complete design of this air quality sensor, it was not ready to be manufactured. After applying design for manufacturing (DFM) principles, our team was able to injection mold thousands of units with no unforeseen production problems. Jaycon also provided circuit board fabrication and circuit board assembly for this project.
With conference badges becoming popular, this client wanted to make sure he addressed this growing market. They provided the initial idea and concept sketch and Jaycon designers and engineers made sure to make it a reality. From firmware programming and mechanical engineering to injection molding and PCB assembly — our team was involved in every aspect of this project.
Environmental Data Collector
This environmental data collector is the successor of the client's original product. The goal of this project was to improve the original design by adding new features. After successful iterations and a round of designs, our engineering team reengineered both the plastics and the circuit board, making the entire enclosure waterproof so it can withstand weather conditions without affecting the circuit board. Jaycon proceeded with the injection molding of the enclosure and the assembly of the circuit boards.
The Arduino shield client knew exactly what they wanted when they approached our team — they were equipped with a BOM (bill of materials) and schematics. With these files in hand, we fabricated the circuit boards and assembled thousands of units.
Bluetooth 4.0 Tag
This Bluetooth 4.0 tag, meant to be used to track multiple objects, was the result of the client's entrepreneurial thinking and Jaycon's hardware engineering capabilities. Jaycon provided their team with our BLE capabilities — engineering both the plastics and the circuit boards and manufacturing thousands of units for their Kickstarter campaign.
With a BOM (bill of materials) and Gerber files in hand — this client was ready for assembly. Jaycon provided all the SMT assembly services, along with programming, inspection, and testing; all needed to ensure it complied with certification standards — FCC, UL, and CE.
Programmable Wi-Fi Button
Equipped with a great idea, this client brought us a PRD (product requirements document) and rough sketches. After going through the ideation phase, Jaycon designed both the plastics and the circuit boards, prototyping it for testing, and finally manufacturing both the case and the electronics.